DIY - Solo High Flow Catalytic Converters Installation
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This is a pretty straight-forward installation. Make sure you bite the bullet, and get the right tools for the job before you start. You'll thank yourself later. I spent less than $60 at Autozone getting ready for the install. $25 of that was a deposit for the O2 sensor socket.
Pictured here are the parts to be installed.
Attachment 382968 I measured the depth to the rear manifold bolts before I went to buy my tools. Nothing sucks more than struggling to get a wrench on something. I wanted to be sure that I could clear the top of the engine with my breaker bar. The rear bolt is also at a slightly tilted angle, so a swivel joint is recommended. Attachment 382969 Attachment 382970 List of tools used
Ready to get started!
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I would say just about anyone should be able to pull this off in a few hours by themselves. I used the 15mm open faced wrench on the bottom of one of the bolts while a helper tightened the top side enough for the lock washer to do its job.
Everyone should do this mod if you're not ready for long tubes yet. I love the new sound. |
Great write up! Thank you.
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Thanks and no problem. Sometimes a pictorial howto is all someone needs to take the dive. I hope this helps people get down and dirty with their cars. I was kinda surprised there wasn't already a Solo DIY since so many people have done this already.
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I went to Autozone and bought a sheet of Felpro 2499 gasket material for $10. I need to make new gaskets, and this is the quickest solution for the time being.
I took the stock midpipe and pressed the studs onto the gasket sheet to leave indentations. I used a 3/8" paddle bit to drill out the bolt holes. Lay the sheet on a piece of wood, and just make sure you hit the center of the studs when you drill through. Once you have your holes drilled, slide (more like force) the sheet of material onto the OEM midpipe studs. Use a pencil to trace the outline of the flange. While the gasket material is laying flush to the flange, apply firm pressure to the circumference of the 2.5" diameter hole in the center. This will leave a mark for you to trace with your tin snips. Cut the flange outline with your tin snips. Use your drill bit to remove some material inside the 2.5" circle. Cut the inner circle with your tin snips using the drill hole as a starting point. When finished, you should have an exhaust gasket that perfectly matches the layout of the exhaust manifold. The Solo midpipe has slots to aid in alignment. The holes in your gasket, that are lined up with the actual factory holes, will ensure that your new gasket lines up properly with the actual piping. I feel a lot better about this set of gaskets. I just hope the material isn't crap. If it doesn't last, I'll just repeat this process with something less crappy! :thumbsup: Attachment 383492 Attachment 383493 |
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This isn't the best pic I could have taken, but it sorta illustrates the problem with the solo gasket. If you use your mind to align that bottom hole, you can see that there is no way this lines up properly with the piping. The OEM gaskets have a ridge that sits nicely in the stock midpipe. It doesn't fit in my Solo midpipes. It just causes the gasket to sit 1/8" or so above the actual metal face. Also keep in mind that I don't think this is a problem with most installs. I don't know what the deal is. It could be a 2012 thing, or it could be that the L99 and LS3 have different flanges or something. I only say that because I noticed that juiced sells two different versions of the Solo HF cat midpipes. Pure speculation on my part. Someone please educate me!
I was under the car holding the gasket and my camera.. so forgive the crappy angles! Attachment 383494 |
Do this with two people, and it takes a fraction of the time. It's a 1 on a scale of 1 - 10. Buy a nice 7/8 open face wrench for the O2 sensors. You'll be glad you did when you have to tighten them down again 2 days later and don't like the idea of leaving a deposit every time you need a 1/4 turn.
1 hour complete removal/re-install cranking down all the O2 sensors and extenders. |
Nice write up. I'm thinking their HFCs coupled with their Mach X cat-back might be a very soon mod for me.
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That would sound good. All i want now is something that accentuates the mellow and throaty tone of the midpipes. I'm sure the solo cat-back handles that nicely.
I think my muffler delete and res x-pipe setup will probably hit pretty close to the mark too. Sure does sound mean. |
I ended up calling Jeff from Solo, and getting some gasket advise. I've blown every homemade gasket thus far.
For $15 he sent me two new gaskets for my application. They will be here early next week. I'll be sure to update this thread. The felpro 2499 material has been a disaster. |
Thanks for keeping us updated.
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Great writeup... thanks. I think these will be my next mod - I just wish they weren't so expensive.
Just curious... if you're planning to install long tube headers, why did you bother with the solo cats? Won't you have to get rid of them before you install the long tubes? |
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So here's the deal.
As an engineer, i'm not really impressed by this design. With that said, the solo gaskets seal fine when torqued properly... About 18 foot/lbs. The do NOT look right and aren't right. Here's my analysis of the situation. Solo buys their gaskets from somewhere as standard 2-bolt gaskets. They are good gaskets. The camaro manifold flange bolt holes are not centered on the flange. They would require a custom punch with the holes off-center to line up perfectly. Instead, they count on the slop, or tolerance, in the bolt holes to make up for the poor alignment of the assembly. I got the solo gaskets to line up right this time. The entire time i was thinking that this is unacceptable design practice. It makes economical sense though. It's not cheap to set up tooling at a machine shop. Custom punched gaskets would make them even MORE expensive. Noticeably so. So the lesson here is, the alignment of the gaskets is kind of a bitch, but crucial to success, and entirely possible. Just pay attention when you're tightening the bolts, and make sure the piping and gaskets are truly aligned. This point is glossed over in their instruction pdf. I would re-design these gaskets if i were them to add a slot instead of an oversized hole. |
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