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Old 10-26-2009, 06:32 PM   #23
HaveBlue
 
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Drives: CTS/CAMARO
Join Date: Jun 2009
Location: SEMA/PERF INDUSTRY GUY
Posts: 488
Couple of things to consider;
the clutch disk takes about 500 miles to break in. (with norrmal driving, if ypou abuse it, it will not last as long) Friction factor will increase with that.

These cars have a "dual mass" flywheel to absorb vibration (do a Google seach for more info)

Some notes on application pros and cons:

The dual mass systems are designed to transmit less engine vibration to the driveline, and give a better more car like driving experience. They also reduce some of the jarring and stress on the transmission and remainder of the drivetrain. They work fine as long as the engine remains unmodified and the vehicle is not used/abused beyond manufacturers recommendations.

As soon as you start to increase the engine power over stock, or load the vehicle beyond design parameters, you run into problems. Dual mass flywheels are tuned systems and must be matched to the engine torque curve, engine resonant characteristics, vehicle load curves (including axle ratio/tire size calculations). They work by having a set of springs inserted between two rotating masses (thus dual mass). The springs are sized to soak up some of the resonant vibration from the diesel engine under load conditions. A dual mass fly wheel generally also contains an over torque friction release, so if it gets suddenly overloaded, rather than damage the springs, it slips. This works fine as a safety valve, but if it does it much it burns up. In short, overloaded they burn up and the springs get destroyed and they are worse than if it were a single mass FW.

The single mass part WILL tend to transmit more engine pulse (vibration) tot he drivetrain, and will seem a bit rougher. But it is straight forward to design a single mass flywheel and clutch package for pretty much any engine torque curve and vehicle loading combo you can come up with.
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