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Old 12-27-2014, 07:07 PM   #1
Roger Stattel
 
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powder coating procedure question

I'm going to be powder coating my calipers this week. I am familiar with the process, so am fine with that. My question is, is it necessary to disassemble the caliper when I bake them for 25 min at 400°. I'm sure the o-rings are high temp rubber but is 400 pushing it. I would like to avoid disassembling the calipers if possible so let me know what you all think.
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Old 12-27-2014, 07:09 PM   #2
wally mayfield

 
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I would if it were me. Orings are cheap. I had my calipers powder coated on my Suzuki GSX-R750, and if and when i rebuild them there wont be any chipping when i disassemble them.
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Old 12-27-2014, 07:35 PM   #3
Synner


 
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Disassemble it.
How do you expect to strip the existing coating? Ensure all the brake fluid is gone so it doesn't ruin the coating during baking? Also as a coater I would never accept the liability of baking a caliper thats assembled.
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Old 12-27-2014, 09:42 PM   #4
Roger Stattel
 
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Does it make any difference that these are zl1 rotors. The only thing I'm worried about is the possibility off ripping or tearing one of the gaskets or rings. I read that the rebuild kits for these calipers are pricey.
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Old 12-27-2014, 10:32 PM   #5
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http://www.camaro5.com/forums/showthread.php?t=115575
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Old 12-27-2014, 10:45 PM   #6
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The outer seal is a little difficult to get off and easily damaged but if you gently pry with a jewlers flat blade screwdriver it will come out. You'll see slight indentions on the outer circumference of the seal. That's the best place to pry. Use a little compressed air with a block of wood between the pistons to get the pistons out. The inner seals are square cut O-rings which are easy to remove if you can get behind them, possibly with the same screwdriver. They're a thicker and tougher seal.. about an 1/8", Just don't damage the inner surfaces and you'll be good to go.
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