If we really wanted to put an end to this debacle, could the rest of the exhaust not just be left out? Or, just do a run before connecting the rest of the exhaust after each set of headers is installed. This would give us 2 data sets and a way to extrapolate how each size header would 'play' with a less restrictive exhaust.
Then let's add another variable to the testing!... Now our test matrix looks like this:
1 3/4" No catback exhaust w/o tune
1 3/4" No catback exhaust w/ tune
1 3/4" OEM catback exhaust w/o tune
1 3/4" OEM catback exhaust w/ tune
1 7/8" No catback exhaust w/o tune
1 7/8" No catback exhaust w/ tune
1 7/8" OEM catback exhaust w/o tune
1 7/8" OEM catback exhaust w/ tune
2" No catback exhaust w/o tune
2" No catback exhaust w/ tune
2" OEM catback exhaust w/o tune
2" OEM catback exhaust w/ tune
This involves 12 independent tests. IMO, installing a few tunes and doing a few extra dyno pulls wouldn't take half as long as removing and reinstalling each set of headers.
This is science, it's an iterative process... live and learn.. But, I think it should be given a full effort.
These are just my opinions and it's not my test. I did not and would not sign up for such a task as I've outlined. My main point is that if a sound scientific approach is used, the results will be hard to argue with. Good luck, Ted!
