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Old 08-28-2019, 04:33 PM   #1
RickGM

 
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AC Belt Install Tool Won't Work

I've got a Europe spec Gen 5 2012 L99 with a thrown AC belt. There's no way the supplied tool to fit the belt will work. There's a bracket and an electrical component between the block and the pulley at the top which will prevent the tool from rotating with the crank pulley. Can anyone confirm if the belt could be fitted on to the crank pulley and then fed onto the AC pulley whilst rotating the crank.
Alternatively would a slither of wood (same width as the pulley) placed between the belt and the crank pulley at the top be used. Don't want to damage the new belt, they can't be sourced in the UK and have to come from your side of the pond.
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Old 08-28-2019, 04:40 PM   #2
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I've never used a tool.
First I slide the belt over the balancer so its between the balancer and the timing cover.
Place belt on AC pulley
Place the belt on the top of the balancer as much as I can with my left hand
Turn the balancer with a breaker bar with the right hand while guiding the belt into the balancer with my left hand.
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Old 08-28-2019, 04:52 PM   #3
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Quote:
Originally Posted by LsxDoctor View Post
I've never used a tool.
First I slide the belt over the balancer so its between the balancer and the timing cover.
Place belt on AC pulley
Place the belt on the top of the balancer as much as I can with my left hand
Turn the balancer with a breaker bar with the right hand while guiding the belt into the balancer with my left hand.

Yes, what he said^^^ Be sure to roll the belt onto the damper and NOT the A/C compressor. If you roll the belt onto the compressor, there's a chance you could damage the compressor's clutch by bending or tweaking it. There is a set air gap needed for the A/C clutch to operate, bending or tweaking it by rolling a belt over it can cause you more headaches you dont want to deal with.
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Old 08-28-2019, 05:16 PM   #4
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I use the tool was the only way I could get the belt on. It goes in the groove on the crank pulley right where the belt goes not at the back not at the front. Went on slick as snot with the tool in the grooves. There's a few YouTube videos of how to do it.

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Old 08-28-2019, 06:52 PM   #5
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Yep I never use one. Just get it started and spin the crank over and guide it on.
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Old 08-29-2019, 03:44 AM   #6
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Quote:
Originally Posted by Rons1le View Post
I use the tool was the only way I could get the belt on. It goes in the groove on the crank pulley right where the belt goes not at the back not at the front. Went on slick as snot with the tool in the grooves. There's a few YouTube videos of how to do it.

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There is no space for the body of the tool to pass when it's placed on the pulley at the top and the pulley rotated - believe me!.
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Old 08-29-2019, 03:54 AM   #7
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Originally Posted by RickGM View Post
There is no space for the body of the tool to pass when it's placed on the pulley at the top and the pulley rotated - believe me!.
Recently bought belt and tool

Does not work as youtube videos as tool will not rotate as fouls on electrical connection.

Belt must not be over stretched or it's junk. Ended up popping into one of my helpful local garages who said 'stretch belts are a pain in the ass', took three guys half an hour to get it on, but it was their first Camaro 🙂
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Old 08-29-2019, 06:22 AM   #8
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I’ve tried the tool and ran into the same clearance issue you described, ended up rolling it on as described by LsxDoctor. Have done 3 like this with no issues afterwards.
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Old 08-29-2019, 06:55 AM   #9
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LOL I have used a no tensioner system on both of my cars for the whole front of the motor. I dont use a stretch belt I use the proper size get it started have someone ready to start the car and hold a nice flat edge pry bar against the belt and start the car. Done.
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Old 08-29-2019, 01:53 PM   #10
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Quote:
Originally Posted by lazerlemonta View Post
LOL I have used a no tensioner system on both of my cars for the whole front of the motor. I dont use a stretch belt I use the proper size get it started have someone ready to start the car and hold a nice flat edge pry bar against the belt and start the car. Done.
Not sure I'd want a bar anywhere near to rotating belts and pulleys 😱
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Old 08-29-2019, 02:33 PM   #11
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Not sure I'd want a bar anywhere near to rotating belts and pulleys 😱
Better then fingers lol You cant turn the crank on a c6 with the pulley bolt due to the rack being a half inch away from the crank pulley
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Old 08-30-2019, 11:36 AM   #12
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Modified the tool which came with the belt (hacksawed it in half) and literally got it on in 5 minutes single handed (didn't remove the air intake either - no need). Only problem is the belt wasn't sitting right on the AC pulley (school boy error on my part). Managed to gently lever it over whilst rotating the crank. Job done.
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Old 08-30-2019, 03:42 PM   #13
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Usually takes me seconds to put one on.
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Old 08-31-2019, 07:45 PM   #14
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You can also use a zip tie right through the crank pulley to hold the belt in place while you rotate it, works like a charm then snip it off
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