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Old 07-23-2015, 08:07 AM   #1
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Comp Cams Trunion Upgrade Failure - Is There an Alternative?

Well, as some may know, my engine got toasted because of (what I thought) was a lifter that came apart. That may be true, but I believe I finally found the original cause...

A rocker seized up because of the Comp Cams Trunion Upgrade. The upgrade has about 18k miles on it and is about 1-1/2 years old. On closer inspection of each of the rockers, I found that on one rocker, the c-clip had broken in half on one side and the bearing seized/came apart on the other side. Another rocker was missing a clip completely, and finally on a third rocker, the bearing started coming apart and probably lost a roller or two. I have verified that all the bearings were pressed in correctly, with lettering facing outwards.

My thought is, with that seized up rocker, it forced the lifter to remain down, which caused it to ride into the side of the lifter bore and eventually come apart resulting in a loss of oil pressure. All the metal shavings in my oil were the roller pins from the failed bearing, from the lifter bore, and from the lifter body itself.

So my main question is, what alternatives are there to the comp cams trunion upgrade?


Pics:

#1 - Seized rocker and comp bearing that completely failed/came apart



#2 - Other side of seized rocker with failed comp bearing - c clip broken in half



#3 - Other failed comp bearing, side wall came apart, missing some roller pins

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Old 07-23-2015, 09:35 AM   #2
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I had a comp trunnion failure as well, but I believe that the stock rocker would have also failed if I had them in instead. I believe my dead lifter was related to too high spring pressure for my application.

I have since gone with the Brian Tooley trunnion kit, but when I got it, there is honestly very little difference between it and the comp kit. All of my rockers were irregularly worn. My exhaust valve tips were beat up. I had one bad lifter, and another that was a little worn. One really bad cam lobe.

I don't even thing the broken rocker was on the same valve as the dead lifter. Cant remember.

If this one breaks, I don't know what to do.
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Old 07-23-2015, 09:58 AM   #3
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Check out www.cheprecision.com They take the stock rocker arms and install bushings instead of bearings. This eliminates any slop or movement found with bearings.
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Old 07-23-2015, 10:00 AM   #4
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CHE or BTR. BTR is basically comp with nicer snap rings.

Or just run stock.
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Old 07-23-2015, 10:20 AM   #5
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I actually just put in the order for some BTR's. Read a thread on LS1Tech that convinced me. Brian was talking about his trunion design, materials, sourcing, and sold me on them. Crossing my fingers for better luck this time!

I decided against CHE because I'm not 100% sure I want to put a bushing in there...it seems like a bronze bushing would have excessive wear in 2 spots, the top and bottom...The only advantage would be that there are no needle bearings to get into the engine.
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Old 07-23-2015, 10:43 AM   #6
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CHE is top notch stuff. Never seen an issue with them. Besides the cost, they are the best "upgrade" to a stock rocker.
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Old 07-23-2015, 02:58 PM   #7
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Oh good Lord this 3d is scaring me
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Old 07-23-2015, 09:49 PM   #8
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3d?
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Old 07-23-2015, 09:52 PM   #9
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Im using BTR
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Old 07-23-2015, 10:50 PM   #10
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Im sticking with stock.
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Old 07-23-2015, 10:51 PM   #11
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Stay with stock Unless big cam revving really high.
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Old 07-24-2015, 01:20 AM   #12
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.654 intake lift @ ~465lbs open pressure, I think I'll go with CHE. Then again, I'd be approaching Yella terra or Harland Sharp territory. Might have to read up on them as well...it's only money!
Quote:
I decided against CHE because I'm not 100% sure I want to put a bushing in there...it seems like a bronze bushing would have excessive wear in 2 spots, the top and bottom...The only advantage would be that there are no needle bearings to get into the engine.
Bronze has self-lubricating properties and is quite wear resistant. There is more advantage to them than no needle bearings to worry about, like 300% greater contact area with the trunnion to improve load spread.
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Old 07-24-2015, 09:33 AM   #13
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Just curious why people are against doing this upgrade? I mean it's only $120 and you are already there anyway and it's also a straight forward install if you have the proper tools.
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Old 07-24-2015, 09:49 AM   #14
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Because it is $120 for what could be a more unreliable setup. I've seen more comp trunions fail than stock rockers. So why spend $120 for something that maybe worse than stock. People just assume because it is aftermarket it is better.
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