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Old 01-09-2011, 01:01 AM   #1
MarylandSpeed
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So..what exactly is the difference between Kooks and Knockoffs? (in pictures)

Been sitting on this for a while..trying to decide if I wanted to post them. At the end of the day, I figured it was best to let the customers see the pictures and decide for themselves since most will never get a chance to see both in person.

What we have here is a picture of Kooks headers next to...well..we will just say a popular brand of ebay headers. Both are new..fresh out the box. We procured a set of these since members wanted to see proof.

No measuring tape needed here..apple does not fall from the tree..







So now that we have established that they are basically the same design..what are the differences?

Well the big difference is in fit and finish. Many of the pipes where the ebay headers go into the flange are ovaled and less than round. Trying to weld oval pipe to a round flange creates issues.


This is what a Kooks header looks like inside the flange.



At first this does not look like a big deal. (Kooks on the right)




However..if you want an actual 1 7/8" header...then this could be an issue. This is caused because of the benders they are using ovaling the pipe. When you run your hands around the pipe, you can feel how it is ovaled.








Here is a measurement of inside one of those flanges..barely 1.7"

Another picture of Kooks flange


This pictures shows an ebay header primary. You can see the crease in the pipe from where the bender took it out of round.




Here is a Kooks header. The pipe looks much more round. running your hand around, you can feel the difference between the two. The Kooks pipe itself is marked up because it is not polished. Those are a normal part of the bending process.




Here is the Kooks header merge collector next to their standard collector.


We had an issue with this collector. The weld slag was so thick we had issues getting the flange to slide past it.



Inside the two collectors. Not much going on here. The ebay header's merge spike is not as semetrical and kind of ugly.



Here is a picture of the two flanges. For some reason, the ebay header has a misxure of oval and round bolt holes, and even the round bolt holes are bigger than Kooks. This can create issues matching the ports togethor. The ebay header is using a 1/2" flange, which is thicker than the 3/8" flange the Kooks, SW, and pretty much everyone else uses. I think this comes from the cheaper ebay headers having a repuation for warped flanges back in the day. Kinda like an over reaction to prevent it in the future. The industry standard 3/8" flange is best for most applications where you are using quality materials because it provides a middle ground bettwen being really think and allowing the bolts to sink into the head more for a better seal.



New here is something curious. Despite the headers being the exact same length, the Kooks mid pipes are longer. I am not sure why the ebay header has shorter mid pipes? One issue I could see is this will mean that the mid mipe will not butt up to the catback like it should, and would leave the factory band clamp to have to seal the gap.

The Kooks mids are the taller ones with the tags on the bottom.


Last edited by MarylandSpeed; 08-01-2011 at 04:32 AM.
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Old 01-09-2011, 01:22 AM   #2
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I bet there is about .5 HP difference between the 2. The overhang can be smoothed with a die grinder.

I compared a set fo Kooks to ARH headers today and the ARH headers are far beyond a much better design than the Kooks.

If money was not an object, ARH would be the best choice IMO.
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Old 01-09-2011, 01:23 AM   #3
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Thanks for stepping up to add some light to this very controvertial issue. Its pretty clear with side by side pictures along with your explanations that you do indeed get what you pay for. I'm always looking for a good deal but but not to the extent of sacrificing quality. Maybe they don't make much difference in performance but the OBX look like crap to me. I could not bolt those onto my car, hard to believe I was actually considering them but after seeing and reading this the answer is NOT!
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Old 01-09-2011, 01:26 AM   #4
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Quote:
Originally Posted by wbt View Post
I bet there is about .5 HP difference between the 2. The overhang can be smoothed with a die grinder.

I compared a set fo Kooks to ARH headers today and the ARH headers are far beyond a much better design than the Kooks.

If money was not an object, ARH would be the best choice IMO.
The pipe behind the flange itself is not round. You cannot fix that with some grinding. They are using weld slag to cover the gaps between the oval pipes and round flange.

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Old 01-09-2011, 01:32 AM   #5
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thank you maryland for taking the time to do this. i bet this will turn more people off from getting the knock offs.
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Old 01-09-2011, 02:00 AM   #6
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I just want people to see the differences, then they can make their choice. There are a lot of people who will never have a chance to see both sets back to back.

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thank you maryland for taking the time to do this. i bet this will turn more people off from getting the knock offs.
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Old 01-09-2011, 02:07 AM   #7
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The pipe behind the flange itself is not round. You cannot fix that with some grinding. They are using weld slag to cover the gaps between the oval pipes and round flange.

Pffft. How do you explain similar dyno gains then?

For the average consumer they are just fine.

Class competitors....may need to look at ARH.
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Old 01-09-2011, 02:08 AM   #8
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I just want people to see the differences, then they can make their choice. There are a lot of people who will never have a chance to see both sets back to back.
ya that is true all of this talk about them being knock off and yet to see a true picture of them right next to each other until now. did you guys buy the ebay headers to make this comparison?
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Old 01-09-2011, 02:09 AM   #9
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Pffft. How do you explain similar dyno gains then?

For the average consumer they are just fine.

Class competitors....may need to look at ARH.
hes talking about the overall quality not gains
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Old 01-09-2011, 02:11 AM   #10
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Hopefully this will end the ongoing debate. Generally you always get what you pay for, but I'm sure there are many people who will be more than satisfied with the amount of performance gained by the knockoffs in spite of the less than stellar fit and finish. I would say it's worth the extra $$$ to get a high quality part.
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Old 01-09-2011, 02:16 AM   #11
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hes talking about the overall quality not gains
Hmmm....that is fine but if they fit and provide similar gains, then why the Hell would you spend $900 more?

Let's be rational.

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Old 01-09-2011, 02:16 AM   #12
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Pffft. How do you explain similar dyno gains then?

For the average consumer they are just fine.

Class competitors....may need to look at ARH.
Look at it this way. If a header gives you 25HP, and you give up 4-5 HP because of ugly flanges..that is almost 20% less power. And that only grows the more you mod. Like I said..it's up to you if you want to put something like that on your car. However I am willing to bet plenty of people expect more, and will pay for more. I mean the ports are less than 1 3/4" in places. No one has done a back to back test of the two. I may do it..but I am not sure it is worth it given the time and money I have already sank into this, and the fact that half the people will call BS anyway.

Bottom line is..no matter the price, Kooks could not get away with fit and finish like that..no matter the price.
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Old 01-09-2011, 02:19 AM   #13
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Look at it this way. If a header gives you 25HP, and you give up 4 HP because of ugly flanges..that is almost 20% less power. Like I said..it's up to you if you want to put something like that on your car. However I am willing to bet plenty of people expect more, and will pay for more. I mean the ports are less than 1 3/4" in places.
...and results in a .04 in the 1/4. That is not event worth debating.
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Old 01-09-2011, 02:32 AM   #14
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...and results in a .04 in the 1/4. That is not event worth debating.
I would say given the attention CAI tests get here 4-5HP does matter to a lot of people. I mean if you only want to spend $300 for headers..then yes..it is easy to ignore. However if you seriously put some consideration into what you put on your car, it matters.
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