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Old 06-19-2017, 11:39 AM   #1
InFiD3ViL


 
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Bad luck spark plug change - Fragile!

So yesterday I received my new Delco 41-110 plugs from Amazon. Decided it was time to change the plugs. I installed my long tubes with new plugs this past December, but I had a really bad O2 sensor issue that lasted for 1 month before diagnosed and repaired. This caused some major carbon fouling on the plugs.

Swapped them suckers out as soon as as I woke up.

Everything went smooth until plug # 3 (Drivers side, 2nd plug from front). Tightening that plug down I could at one point sounded like the unmistakable sound of ceramic cracking. Backed that plug back out, inspected it for 10 mins under light...seemed OK. No cracks, nothing. Put it back in and then time for a test drive.

Car was backfiring and missing hard, especially under moderate - hard pulls. Didn't throw a CEL or Stabilitrak, which really surprised me.

Swapped that plug back out and replaced it with one of the old plugs. No more miss and running great.

To those wondering why the hell I decided to post this? Just to bring more focus on how damned delicate these plugs are. If you drop one on the driveway under the car? Toss it. If you think it may be compromised or otherwise damaged during install? Toss it.

It is not worth the hassle and cut/burnt fingers and hands. I should have known better than to even try and install it after I heard that 'Ping' sound.

This exercise in stupidity also taught me how I really should have had my headers coated. Jesus Christ those things get hot!

EDIT: Also wanted to mention that each of my old plugs had suffered a bit of 'Gap Drift'. I always check plug gaps on old plugs, just to see how things are acting. My old plugs had closed down to between .035 - .038". OE should be gapped at .040. Not sure if this is normal behavior, or indicative of some other spark or fueling issue. Hopefully someone can chime in.
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Old 06-19-2017, 02:13 PM   #2
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Here's an odd quality that the ceramic on those plugs possesses: The ceramic fragments can be used to break automotive glass with ease.

A guy told me about it a few years ago... said that thieves used little pieces of the ceramic to easily break car windows. I did not believe him... sounded like urban legend.

So, I tried it for myself. I have had a number of demolition cars over the years... the windows need to come out before playtime. In the past, I've had fun with that part of the operation, and can tell you that flying kicks and wooden baseball bats rarely, if ever, are able to break through car windows. But, this time, I took a little chunk of this ceramic (about the size of a raisin) and flicked it towards the window glass.

It was amazing. The safety glass completely and instantly shattered. It made a subdued, "whoomp" sound, but nothing loud. Since there was no massive object sailing through the air, the glass held in place. I listened to it for a few minutes, as it snap/ crackle/ popped for a while. Then, I simply poked a hole in the glass. It was like collapsing a sand castle.

I've since done it many times, on many demolition cars. It's easy to see why thieves would find the fragments very useful. For me, it's a parlor trick... a fun thing to try, if you have the opportunity. I can assure you, though... you do NOT want to experiment on a car that's got windows that you DON'T want broken!
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Old 06-19-2017, 04:39 PM   #3
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wow,who would have thought...
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Old 06-19-2017, 07:34 PM   #4
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Quote:
Originally Posted by Scalded Dog View Post
Here's an odd quality that the ceramic on those plugs possesses: The ceramic fragments can be used to break automotive glass with ease.

A guy told me about it a few years ago... said that thieves used little pieces of the ceramic to easily break car windows. I did not believe him... sounded like urban legend.

So, I tried it for myself. I have had a number of demolition cars over the years... the windows need to come out before playtime. In the past, I've had fun with that part of the operation, and can tell you that flying kicks and wooden baseball bats rarely, if ever, are able to break through car windows. But, this time, I took a little chunk of this ceramic (about the size of a raisin) and flicked it towards the window glass.

It was amazing. The safety glass completely and instantly shattered. It made a subdued, "whoomp" sound, but nothing loud. Since there was no massive object sailing through the air, the glass held in place. I listened to it for a few minutes, as it snap/ crackle/ popped for a while. Then, I simply poked a hole in the glass. It was like collapsing a sand castle.

I've since done it many times, on many demolition cars. It's easy to see why thieves would find the fragments very useful. For me, it's a parlor trick... a fun thing to try, if you have the opportunity. I can assure you, though... you do NOT want to experiment on a car that's got windows that you DON'T want broken!
I just watched a video of this . I was totally amazed. The guy didn't even throw it that hard .
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Old 06-19-2017, 08:36 PM   #5
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Quote:
Originally Posted by InFiD3ViL View Post
It is not worth the hassle and cut/burnt fingers and hands. I should have known better than to even try and install it after I heard that 'Ping' sound.
With aluminum heads best to only change a plug when the engine is cold.
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Old 06-19-2017, 09:28 PM   #6
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Actually had the ceramic vs window happen at a previous job. My windows were tinted and you could see a mark (scratch) but nothing happened. Those who didn't have tint had broken glass. Only thing we figured is the tint allowed the glass to flex just enough without breaking. Who knew?
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Old 06-19-2017, 11:12 PM   #7
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Old 06-19-2017, 11:53 PM   #8
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Good to know on the plugs. They don't take much torque - I'm sure you were aware of that - to seat them so it must've had a flaw. Maybe it was dropped beforehand.
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Old 06-22-2017, 05:21 PM   #9
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Quote:
Originally Posted by ron123 View Post
With aluminum heads best to only change a plug when the engine is cold.
Agreed. But I warmed the car up when I went for the initial test drive. Then was left with a hot engine to work on. I have to let it cool for a while anyhow, as the headers are just too hot to get near.

As for the bad plug, I don't know...I think it was just a bad plug. I have examined it multiple times since, and cannot find a single visible flaw.

I ordered 1 new plug from Amazon for $8. Got it today and wondered why the package was so heavy for a single plug. They sent me a 4 pack of the plugs! Woohoo!
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Last edited by InFiD3ViL; 06-22-2017 at 05:25 PM. Reason: speling errers
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Old 06-22-2017, 05:48 PM   #10
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This is why I won't buy spark plugs online. I don't trust Fedex/UPS/USPS to not drop my package in the how many million times it gets moved. Plus, buying locally makes getting a replacement much much easier.
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Old 06-22-2017, 06:46 PM   #11
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This is why I won't buy spark plugs online. I don't trust Fedex/UPS/USPS to not drop my package in the how many million times it gets moved. Plus, buying locally makes getting a replacement much much easier.
So AC/Delco pays someone to hand deliver, direct from the factory, spark plugs to your local auto parts?
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Old 06-23-2017, 07:50 AM   #12
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Originally Posted by InFiD3ViL View Post
Agreed. But I warmed the car up when I went for the initial test drive. Then was left with a hot engine to work on. I have to let it cool for a while anyhow, as the headers are just too hot to get near.

As for the bad plug, I don't know...I think it was just a bad plug. I have examined it multiple times since, and cannot find a single visible flaw.

I ordered 1 new plug from Amazon for $8. Got it today and wondered why the package was so heavy for a single plug. They sent me a 4 pack of the plugs! Woohoo!
so for my V6, I will get 2x4 packs and have 2 extra in case of breakage! woot!
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Old 06-23-2017, 09:51 AM   #13
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I had this same thing with my truck a few years back. Thought I had heard it crack and inspection showed nothing but ran like crap. Swapped that plug and it was running great again.
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Old 06-23-2017, 12:53 PM   #14
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I was getting a miss after a spark plug change a few years ago. I figured that I would just pull plug wires off, one at a time, to see if i could identify the faulty plug. Turns out, pulling plug wires off of an idling car is a lousy idea.

The first (and only!) one created a shock that dropped me to the ground. The pain went from my fingers to my elbow. The pain quickly turned to numbness, much of which remains to this day, 30 years later.
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